Iron Ore Crushing Solutions

In the processing of iron ore, it is crucial to choose the right crushing equipment. For the crushing of large-scale iron ore, a variety of factors need to be considered, such as the hardness of the ore, production requirements, crushing size and so on. The following is a detailed analysis and recommended configuration of iron ore crushing equipment solutions, combining different production requirements and scale to provide multi-angle suggestions:

Key stages of crushing process and equipment selection

Rough crushing stage

Jaw crusher

Jaw crusher: as the traditional coarse crushing equipment, it is suitable for small and medium-sized mineral processing plant, with simple structure and low maintenance cost, it can crush the raw ore (about 500mm) to 100-300mm.

Middle and fine crushing stage

Impact crusher

Impact crusher: suitable for medium and low hardness ores, with large crushing ratio (up to 40) and good particle shape.

Fine crushing stage

Roll crusher

Roller crusher: suitable for small-scale fine crushing, but the crushing ratio is small, high maintenance cost, less large-scale application.

Screening and dry selection

Vibrating screen: It is used for grading and screening, and the materials after secondary crushing are divided into three levels (e.g. <10mm, 10-40mm, >40mm), which can be dry-selected or returned to crushing respectively, so as to enhance the utilisation rate of resources.
Dry separator: It is recommended to carry out dry separation after fine crushing (e.g. <10mm) to avoid waste of resources due to premature dry separation.

Programme Notes

Large-scale equipment has high initial cost, but lower long-term operating cost; small-scale equipment is suitable for short-term demand, but need to bear higher risk of resource waste.

Gongyi Huashengming Heavy Machinery Factory

Gongyi Huashengming Heavy Industry Machinery Factory is a production of crushing and screening equipment, production, sales as one of the large machinery intelligent manufacturing enterprises. Company headquarters is located in the Central Plains of the pearl Gongyi City, the main roller crusher equipment, mobile sand making equipment, screening equipment and construction waste treatment equipment series products, our company’s production site thousands of thousands, all over the provinces and cities. Over the years we have been consistent, honest service to every customer. We sincerely look forward to cooperating with you.