Gongyi Huashengming Heavy Machinery Factory has specialized in the R&D and production of roller crusher for over 20 years, establishing itself as a benchmark enterprise in this niche sector. Our products serve industries including sand and gravel aggregates, mining and metallurgy, building materials, and chemical engineering, with exports reaching over 30 countries such as Vietnam, Russia, and Australia. Core strengths encompass industry-academia-research collaboration, patented technologies, and customized services (integrating pre-sales design, in-process installation, and post-sales maintenance).
roller crusher
1. Core Technical Features of Roller Crushers
Wear-Resistant Roller Shell Technology
Utilizing high-manganese steel composite casting, the roller shell lifespan reaches 2-3 years (compared to 6-12 months for standard equipment), reducing replacement costs.
Roller shell surfaces can be customized as smooth, ribbed, or toothed to accommodate varying material hardness.
Intelligent Hydraulic System
Dynamic Pressure Compensation Technology: Automatically adjusts inter-roller pressure based on material hardness to enhance crushing efficiency.
Integrated Hydraulic Spring Protection: Automatically retracts upon encountering non-crushable objects (e.g., metal blocks) to prevent equipment damage.
Energy-Efficient and Eco-Friendly Design
Low over-crushing rate (uniform final particle size) reduces energy consumption by 30% compared to traditional equipment.
Equipped with dust removal and noise reduction devices to meet environmental standards.
2. Main Product Series and Parameters
Huashengming roller crushers include single-roller, double-roller (twin-roller), and four-roller types to meet diverse crushing needs:
| Model | Processing Capacity | Feed Size | Output Particle Size | Motor Power | Application Scenarios |
|---|---|---|---|---|---|
| 2PG-750×500 (Twin Roll) | 50-100 t/h | ≤50mm | 1-3mm | 22kW×2 | Fine crushing of limestone and river pebbles |
| 12-50t/h Light Roller Crusher | 12-50 t/h | ≤250mm | 1-12mm | 55kW×2 | Power plant slag and oil shale |
| Four-Roll Crusher | 180-220 t/h | 700-950mm | 30-200mm | Custom Dual Motors |
High-efficiency crushing of coal and coke
|
| Hydraulic Twin Roll Sand Maker | 100-200 t/h | ≤100mm | 0-5mm | 37kW×2（Custom） | Manufactured sand production (e.g., bluestone, basalt) |
Note:
Double-roll crusher: Crushing ratio 1:5–1:7, compact structure, suitable for small-to-medium-scale production.
Four-roll crusher: Two pairs of rolls arranged vertically for primary + secondary crushing, achieving higher crushing ratios, ideal for large-scale processing of hard materials.
roller crusher
3. Application Fields and Case Studies
Building Materials Industry: Crushing cement clinker (final particle size 2-50mm), replacing traditional hammer crushers with a 40% reduction in over-crushing rate.
Mining & Metallurgy: Processing iron ore and molybdenum tailings, with wear-resistant roll liners ensuring continuous operation.
Environmental Recycling: Crushing construction waste (e.g., asphalt millings) for roadbed material applications.
Energy Sector: Crushing fuel coal for kiln dryers (cement industry) with precise particle size control.
4. Service System
Service Support:
Free Trial Runs: Provide material crushing testing services.
Customized Design: Tailor feed inlet dimensions and power configurations based on output and particle size requirements.
Global After-Sales: Integrated installation, commissioning, operator training, and spare parts supply.
