200 TPH Industrial Coal Sizing Machine Performance Review

Applicable materials:River pebble, calcite, quartzite, marble, pebble, bentonite, iron ore, bluestone, mountain stone, water slag, limestone, weathered sand, diabase, granite, basalt and so on

  • Feed size:25-100mm
  • Productive capacity:5-450t/h

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Project Case Study

200 TPH Industrial Coal Sizing Machine Performance Review

Field Report: Solving High Dust Generation and High-Moisture Material Packing

The Problem: Excessive Slurry Slacks & Rainy Weather Downtime

An energy generation plant was operating a traditional secondary impact mill to reduce raw ROM coal. Because the material had a high tendency to pulverize, the existing circuit created two technical liabilities that continuously compromised their net revenue:

Uncontrolled Fines & Slack Dust: The dynamic smashing force fractured the brittle coal into more than 25% low-value fines under 3mm, creating severe environmental hazards and raw material wastage.

Crushing Cavity Blockages: Whenever ambient water content exceeded 12% during wet seasons, the internal screen grates became severely blind with sticky material, forcing operators to halt the entire system for manual scaling.

Layout of the Fully Integrated 200 TPH Coal Crushing Circuit

Layout of the Fully Integrated 200 TPH Coal Crushing Circuit

The Evaluation: Implementing the 2PGY Fully Hydraulic Roll Crusher

Following a comprehensive mineral property assay, HSM technical technicians integrated our **2PGY1500×1200 Automatic Double Roller Crusher** matching specialized manganese shell geometries.

Moving away from high-velocity impact, this setup utilizes a **low-velocity, high-torque static pressure squeeze**. The coal chunks are continuously drawn into the roll gap, nipped cleanly along their natural structural lines, and discharged directly by gravity to prevent over-milling.

Heavy Duty 2PGY Sizing Unit Anchored on Concrete Foundation

Heavy Duty 2PGY Sizing Unit Anchored on Concrete Foundation

The Outcome: Drastic Power Reduction and Calibrated Sizing

Since its initial commission, the production infrastructure has sustained reliable 24/7 continuous operation, reporting substantial optimization across key cost areas:

✓ Outflow Waste Fines Slashed to Under 5%
The generation of unwanted slack dust plummeted from 25% down to less than 5%, markedly improving the output ratio of high-grade calibrated lumps.
✓ Complete Prevention of Sticky Cake Accumulation
Even when feeding 12%+ high-moisture stocks during downpours, the active self-cleaning mechanics of the counter-rotating rolls eliminated paste accumulation.
✓ 30% Savings in Electricity Consumption
The proportional multi-stage hydraulic system optimized net energy efficiency, dropping monthly power utility outlays significantly.

Lower Your Coal Plant’s Running Expenses Now

Partner with HSM heavy engineering to receive a customized sizing schematic and factory price quote matching your aggregate targets.

Get a Tailored Sizing Layout & Quotation

suitable for more than 200 types hard materials
  • Small-Scale Gold Ore Crushing Line
  • Granite sand making
  • Molybdenum ore beneficiation
  • Limestone sand making

Gongyi Huashengming Heavy Machinery Factory

Gongyi Huashengming Heavy Industry Machinery Factory is a production of crushing and screening equipment, production, sales as one of the large machinery intelligent manufacturing enterprises. Company headquarters is located in the Central Plains of the pearl Gongyi City, the main roller crusher equipment, mobile sand making equipment, screening equipment and construction waste treatment equipment series products, our company’s production site thousands of thousands, all over the provinces and cities. Over the years we have been consistent, honest service to every customer. We sincerely look forward to cooperating with you.

 

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