On-site Double-Roll Crushing of Coal Gangue Shale

Applicable materials:

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Project Background: To tackle common brick factory challenges—such as material clogging, excessive fines, and inconsistent particle sizes caused by mixed hard/soft or unevenly moist coal gangue and shale—a Henan solid waste recycling project selected the HSM 2PGY1210 Fully Hydraulic Double Roller Crusher after extensive field evaluations. The machine delivered outstanding trial performance with uniform discharge, meeting exact brickmaking standards.

HSM 2PGY1210 Fully Hydraulic Double Roller Crusher

HSM 2PGY1210 Fully Hydraulic Double Roller Crusher

Core Equipment Specifications & Process Advantages

Configuration Parameter Technical Performance & Production Value
Equipment Model HSM 2PGY1210 Fully Hydraulic Double Roller Crusher (Customized for Brick Plants)
Powertrain System Powered by dual 90 kW Siemens Bede motors and dual Guomao hard-toothed gear reducers, delivering high torque, low transmission loss, and stable full-load operation without motor stalling.
Gap Control & Technology Fully hydraulic automatic adjustment system locks in exact roller gaps, utilizing inter-particle compression crushing to prevent over-pulverization common in hammer crushers.
Discharge Quality Produces highly uniform, cubical particles with optimal fines ratio and zero oversized chunks, improving green brick molding density and structural integrity.

Overcoming 3 Major Brick Plant Solid Waste Bottlenecks

  • Clogging-Free Operation on Moist & Mixed Feeds: Designed to process sticky shale and hard coal gangue simultaneously without jamming or material buildup in the chamber.
  • Precision Compression for Reduced Dust & Fines: Unlike high-speed impact hammer mills that smash material into excess dust, compression crushing preserves ideal particle distribution for brick molding.
  • Heavy-Duty Drive Components Lowering O&M Costs: Premium Siemens Bede motors combined with Guomao hard-gear reducers ensure high mechanical efficiency, wear resistance, and minimal maintenance downtime.

Installation Site of a Double-Roll Crusher

Installation Site of a Double-Roll Crusher

Site Summary: With robust power output, precise hydraulic gap control, and reliable anti-clogging performance, the HSM 2PGY1210 Fully Hydraulic Double Roller Crusher successfully solves brick plant solid waste crushing challenges, earning high praise from client Mr. Wang and setting a benchmark for resource recycling in the brickmaking industry!

suitable for more than 200 types hard materials
  • Small-Scale Gold Ore Crushing Line
  • Granite sand making
  • Molybdenum ore beneficiation
  • Limestone sand making

Gongyi Huashengming Heavy Machinery Factory

Gongyi Huashengming Heavy Industry Machinery Factory is a production of crushing and screening equipment, production, sales as one of the large machinery intelligent manufacturing enterprises. Company headquarters is located in the Central Plains of the pearl Gongyi City, the main roller crusher equipment, mobile sand making equipment, screening equipment and construction waste treatment equipment series products, our company’s production site thousands of thousands, all over the provinces and cities. Over the years we have been consistent, honest service to every customer. We sincerely look forward to cooperating with you.

 

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Multiple international authoritative certification, quality assurance

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