• Roller Crusher

Feldspar Hydraulic Double Roller Crusher: Heavy-Duty 2PGY Series

Applicable materials:River pebble, Calcite, quartzite, marble, cobble, bentonite, iron ore, bluestone, mountain stone, water slag, limestone, weathered sand, Diabase, granite, basalt

  • Feed size:80-400mm
  • Productive capacity:40 - 400 t/h

Application scope:Highway, railway, high-rise buildings, municipal, hydropower dam construction, concrete mixing station, sand and stone field, etc.

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Product description

High-Purity Industrial Mineral Series

Feldspar Hydraulic Double Roller Crusher: Heavy-Duty 2PGY Series

Iron-Free Purity Protection | Sharp Over-Crushing Control | For Ceramic & Glass Grade Minerals

The 2PGY Series Feldspar Hydraulic Double Roller Crusher is the ultimate fine-crushing solution engineered specifically for high-purity Potassium Feldspar (K-feldspar) and Sodium Feldspar plants. Operating via smart hydraulic-regulated static extrusion rather than high-speed dynamic impacts, it protects your industrial minerals from metallic iron pollution while slashing over-pulverized waste, ensuring your final premium product comfortably hits Grade-A whiteness standards.

2PGY Heavy-Duty Feldspar Roller Crusher

2PGY Heavy-Duty Feldspar Roller Crusher

Why It Outperforms for Feldspar Processing

1. Absolute Zero Iron Contamination (Secures Premium Whiteness)

In the ceramics and optical glass industries, even 0.1% of tramp iron dust will stain the fired matrix yellow or black. Because our system relies on low-speed (60-80 RPM) hydraulic squeezing instead of high-speed hammer fracturing, abrasive wear-shedding is eliminated. This ensures an iron-free processing chain that keeps feldspar iron oxide levels at their absolute minimum.

2. Sharp Over-Crushing Control (Minimizes Tailing Slimes)

Brittle silicate rocks like feldspar turn into useless powder slime under 0.5mm when hit by traditional VSI or hammer mills, leading to over 20% material loss at the washing stage. The 2PGY series passes material once through an automated, locked laminar gap. Particles break cleanly along natural crystal boundaries, keeping fine powder waste below 8%.

3. Micro-Fracture Genesis (Slashes Ball Mill Power Bills by 25%)

Our high-pressure squeezing does not just reduce particle size; it infuses the cubic feldspar grains with invisible internal micro-cracks. When these pre-stressed particles enter downstream silica-lined ball mills, they grind in significantly less time—expanding milling output capacity by 30% to 40% and dropping total plant power costs.

4. Intelligent Gas-Hydraulic Tramp Material Bypass

Feldspar veins frequently conceal highly abrasive vein quartz blocks or uncrushable metal excavator teeth. Our smart PLC hydraulic accumulator system instantly backs away the movable roller to discharge the uncrushable piece safely, resetting to its precise preset gap within seconds without halting the active production line.

Technical Specifications

Model Max Feed Size (mm) Output Range (mm) Feldspar Cap (t/h) Motor Power (kw)
2PGY1000×1000 ≤ 60 2 – 10 80 – 100 2 × 90
2PGY1200×1000 ≤ 80 2 – 12 100 – 120 2 × 110
2PGY1500×1200 ≤ 120 3 – 15 150 – 200 2 × 160
2PGY1800×1400 ≤ 120 3 – 18 250 – 320 2 × 250
2PGY2000×1200 ≤ 120 3 – 20 300 – 400 2 × 355

Premium Industrial Component Details

High-Manganese Wear-Resistant Roller Shell Profiles

High-Manganese Wear-Resistant Roller Shell Profiles

One-Piece Forged Wear Sleeves:
Crafted from high-manganese chromium alloys or optionally embedded with tungsten carbide matrices to comfortably endure highly abrasive feldspar minerals.
Heavy-Duty Spherical Roller Bearings:
Selected from international leading brands to handle massive radial loads and severe structural mechanical vibrations smoothly over extended campaign lifecycles.
Dust-Proof Enclosed Isolation Armor:
Keeps premium fine mineral dust safely confined within the circuit layout, ensuring plant operations easily satisfy global green mining environmental regulations.

Broad Mineral Processing Application

While highly optimized for Potassium and Sodium Feldspar Ores, this advanced hydraulic system delivers exceptional, high-purity yield outcomes for other demanding non-metallic minerals, including: Quartz Silica Sand, Spodumene Deposits, Nepheline Syenite, Kaolin Clays, and industrial-grade Calcium Carbonate formations.

Protect Your Feldspar Purity Today

Connect directly with our mineral engineering desk. Send us your raw ore distribution, Mohs hardness, and target capacity to receive an immediate factory quotation.

suitable for more than 200 types hard materials
  • Small-Scale Gold Ore Crushing Line
  • Granite sand making
  • Molybdenum ore beneficiation
  • Limestone sand making

Sand Production Application

In sand production lines, the double-roll crusher functions as a sand-making machine, offering advantages such as no wear parts, low maintenance costs, adjustable sand particle size, high yield rate, and excellent sand particle shape. It is widely used in the sand-making industry.

Mineral Processing Crushing Applications

In the mineral processing industry, double-roll crushers or high-pressure roller mills are employed for fine crushing operations. Positioned upstream of ball mills, they can reduce 2-3 cm ore particles to less than 1 mm, significantly enhancing the operational efficiency of mineral processing ball mills and boosting overall production productivity.    
  • Sand Production Application

  • Mineral Processing Crushing Applications

Technical parameters

Qualification certification

Multiple international authoritative certification, quality assurance

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    Online customer service.

  • Customization

    Well-trained engineers offer you customized crushing solutions.

  • Production

    Orders will be completed fast with high quality.

  • Installment

    Online technical guidance provided.

  • 7x24 Hours

    7x24 Hours
    All Life Service.

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