• Double Roll Crusher
  • Hydraulic Double Roller Crusher

Spodumene Hydraulic Roller Crusher: Heavy-Duty 2PGY Series

Applicable materials:River pebble, Calcite, quartzite, marble, cobble, bentonite, iron ore, bluestone, mountain stone, water slag, limestone, weathered sand, Diabase, granite, basalt

  • Feed size:80-400mm
  • Productive capacity:40 - 400 t/h

Application scope:Highway, railway, high-rise buildings, municipal, hydropower dam construction, concrete mixing station, sand and stone field, etc.

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Product description

Battery Mineral Processing Series

Spodumene Hydraulic Roller Crusher: Heavy-Duty 2PGY Series

High-Pressure Intergranular Compression | Anti-Sliming Technology | Non-Magnetic Purity

The 2PGY Series Spodumene Hydraulic Roller Crusher is purpose-built to conquer the extreme Mohs hardness of hard-rock Spodumene crystals and the brittle nature of Lepidolite minerals. By utilizing synchronized high-torque dual extrusion rollers and advanced fast-acting gas-hydraulic accumulator networks, it reduces lithium ores down to optimal flotation feed sizing while strictly eliminating over-pulverization, directly expanding your plant’s total lithium carbonate recovery yield.

Double Roll Crusher

Double Roll Crusher

Key Product Advantages

1. Minimizes Slime & Fine Losses (Saves Flotation Yield)

Lithium ores are easily over-pulverized by standard impact mills, turning valuable spodumene into unrecoverable slime dust (under 200 mesh) that is washed into tailings. Our static hydraulic squeezing principle cracks rocks once through a precision gap, cutting waste fines by 15% to 25% and ensuring maximum flotation attachment.

2. Non-Magnetic Alloy Liners (Protects Surface Chemistry)

Tramp iron flaking off traditional machines alters the chemical properties of lithium ore surfaces, blocking flotation collectors. The 2PGY series utilizes specialized low-RPM rotations and wear-resistant, non-magnetic alloy roller shells to guarantee a clean, unpolluted output optimized for high reagent response.

3. Micro-Fracture Genesis Boosts Ball Mill Output

The high-pressure planar squeeze leaves dense networks of internal micro-cracks inside the cubic lithium particles. When feeding these pre-fractured minerals into primary wet ball milling loops, grinding speed increases dramatically, expanding your total line capacity by 30% to 40%.

4. Instant Reset Against High-Hardness Tramp Shocks

Lithium veins often hide extremely hard quartz or uncrushable drill metal bits. Our automated hydraulic accumulator system instantly retracts the movable roller to drop the object without damaging the core heavy-duty shaft, safely resetting in seconds without halting plant production.

Technical Specifications

Model Max Feeding (mm) Output Spectrum (mm) Lithium Ore Cap (t/h) Drive Power (kw)
2PGY1000×1000 ≤ 50 1 – 6 60 – 80 2 × (75 – 90)
2PGY1200×1000 ≤ 60 1 – 8 90 – 110 2 × (90 – 110)
2PGY1500×1200 ≤ 90 2 – 10 130 – 160 2 × (132 – 160)
2PGY1800×1400 ≤ 100 2 – 12 220 – 300 2 × (250 – 280)
2PGY2000×1500 ≤ 120 3 – 15 350 – 450 2 × (355 – 400)

Premium Component Details

high-alloy roller skins

high-alloy roller skins

 

Tungsten Carbide Studded Rolls:
Engineered with matrix embedded tungsten cores to handle high Mohs hardness spodumene smoothly, expanding structural shell lifespans by 4 to 6 times compared to standard rolls.
Tailored Heavy-Duty Spherical Bearings:
Double-row self-aligning core blocks provide high structural defense against violent structural mechanical vibrations during hard rock processing stages.
Fully Sealed Dust Isolation Housing:
Secures expensive, breathable lithium mineral dust inside the processing stream, keeping your industrial plant operations fully aligned with global eco-friendly green mining standards.

Applicable Battery Minerals

While heavily optimized for Spodumene Crystals and Lepidolite Matrices, this heavy-compression system delivers exceptional recovery yields for other valuable electronic and technical mineral elements: Petalite Formations, Amblygonite Deposits, Tantalite Ores, and high-purity industrial Quartz Silica sand arrays.

Boost Your Flotation Recovery Rates Today

Connect with our beneficiation engineering desk. Send us your raw ore grade, hardness curves, and daily capacity targets to secure an immediate factory quote.

suitable for more than 200 types hard materials
  • Small-Scale Gold Ore Crushing Line
  • Granite sand making
  • Molybdenum ore beneficiation
  • Limestone sand making

Sand Production Application

In sand production lines, the double-roll crusher functions as a sand-making machine, offering advantages such as no wear parts, low maintenance costs, adjustable sand particle size, high yield rate, and excellent sand particle shape. It is widely used in the sand-making industry.

Mineral Processing Crushing Applications

In the mineral processing industry, double-roll crushers or high-pressure roller mills are employed for fine crushing operations. Positioned upstream of ball mills, they can reduce 2-3 cm ore particles to less than 1 mm, significantly enhancing the operational efficiency of mineral processing ball mills and boosting overall production productivity.    
  • Sand Production Application

  • Mineral Processing Crushing Applications

Technical parameters

Qualification certification

Multiple international authoritative certification, quality assurance

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  • Customization

    Well-trained engineers offer you customized crushing solutions.

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  • Installment

    Online technical guidance provided.

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    7x24 Hours
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