• High Pressure Roller Crusher

High Pressure Grinding Roll (HPGR)

Applicable materials:clay shale, chalk, brick, slag, clinker, feldspar, coke etc. It applies to cement chemical industry, electric power, metallurgy, construction, refractory and other industrial department including limestone, slag, coke, steel slag etc.

  • Feed size:≤100mm
  • Productive capacity:80-1100t/h

Application scope:cement chemical industry, electric power, metallurgy, construction, refractory and other industrial department including limestone, slag, coke, steel slag etc.

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Product description

High Pressure Grinding Roll (HPGR)

The Core Solution for “More Crushing, Less Grinding” in Modern Mining

Revolutionizing Beneficiation Efficiency

The HSM High Pressure Grinding Roll (HPGR) represents the pinnacle of energy-efficient comminution technology. By applying extreme inter-particle pressure, it micro-fractures the ore, significantly reducing the bond work index for subsequent grinding processes.

This “pre-treatment” allows ball mills to operate at significantly higher capacities while drastically reducing power and steel media consumption. For modern beneficiation plants, the HSM HPGR is the ultimate tool to slash OPEX and enhance profitability.

Why HSM HPGR?

Energy Savings: Up to 30% reduction in circuit power.

Increased Throughput: Boosts mill capacity by 20-50%.

Edge Protection: Advanced patented side-seal technology.

Smart Control: Fully automated hydraulic pressure regulation.

Inter-Particle Crushing Principle

Unlike conventional crushers, the HPGR works by compressing a bed of material between two counter-rotating rolls. The high pressure (up to 350 MPa) causes extensive micro-cracks within the particles, ensuring a finer product and reducing the energy required for the next grinding stage.

High Pressure Bed

Consistent crushing force across the entire roll width.

Automatic Control

Real-time hydraulic adjustment for varying ore hardness.

Technical Parameters

Model Roll Diameter (mm) Roll Width (mm) Capacity (t/h) Motor Power (kW)
HPGR 08-04 800 400 80-150 2×160
HPGR 10-06 1000 600 180-320 2×315
HPGR 12-08 1200 800 350-550 2×630
HPGR 15-10 1500 1000 600-1100 2×1000

Ready to Slash Your Grinding Costs?

Consult the HSM metallurgical team for a technical evaluation and custom HPGR circuit design.

Get a Factory Quote Now

suitable for more than 200 types hard materials
  • Small-Scale Gold Ore Crushing Line
  • Granite sand making
  • Molybdenum ore beneficiation
  • Limestone sand making

Sand Production Application

In sand production lines, the double-roll crusher functions as a sand-making machine, offering advantages such as no wear parts, low maintenance costs, adjustable sand particle size, high yield rate, and excellent sand particle shape. It is widely used in the sand-making industry.

Mineral Processing Crushing Applications

In the mineral processing industry, double-roll crushers or high-pressure roller mills are employed for fine crushing operations. Positioned upstream of ball mills, they can reduce 2-3 cm ore particles to less than 1 mm, significantly enhancing the operational efficiency of mineral processing ball mills and boosting overall production productivity.    
  • Sand Production Application

  • Mineral Processing Crushing Applications

Technical parameters

Qualification certification

Multiple international authoritative certification, quality assurance

service
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  • 7x24hours

    Online customer service.

  • Customization

    Well-trained engineers offer you customized crushing solutions.

  • Production

    Orders will be completed fast with high quality.

  • Installment

    Online technical guidance provided.

  • 7x24 Hours

    7x24 Hours
    All Life Service.

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