Rocks

Applicable materials:River pebbles, calcite, quartz stone, marble, cobblestone, bentonite, iron ore, bluestone, mountain rock, water slag, limestone, weathered sand, diabase, granite, basalt, silicon carbide, emery, sintered bauxite, magnesia, etc.

  • Feed size:40-120mm
  • Productive capacity:20-400t/h

Key Equipment

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With the continuous improvement of aggregate standards in infrastructure projects, efficiently processing high-hardness rocks has become a critical hurdle for many sand and gravel enterprises. Although natural rocks such as granite, basalt, and river pebbles are abundant, their extreme hardness and abrasiveness deter many traditional sand making machines. These traditional machines not only suffer from rapid hammer wear and frequent part replacements, but also produce machine-made sand with excessive flaky particles and unreasonable gradation, directly affecting the market price of the finished product. Addressing this industry pain point, Huashengming Heavy Industry has launched a specialized rock sand making solution tailored for hard rocks, relying on years of crushing technology R&D to help customers break through production bottlenecks and achieve cost reduction, efficiency improvement, and quality upgrades.

Rocks

Rocks

Laminated Crushing Principle to Reshape High-Quality Aggregates

For high-hardness rocks, Huashengming rock sand making machines (such as hydraulic double roller sand makers and high-pressure grinding rolls) adopt advanced “bed comminution” and pure static pressure extrusion principles. The material is subjected to high-pressure, slow extrusion between two rollers, naturally fracturing along the internal cleavage planes of the rock. This “stone-on-stone” method not only effectively reduces the over-crushing rate but also produces cubic-shaped machine-made sand with distinct edges, moderate surface roughness, and a stable fineness modulus, fully meeting the stringent standards of high-performance concrete and commercial mixing plants for premium aggregates.

Core Wear-Resistant Upgrades to Significantly Reduce Operating Costs

When processing hard rocks, the lifespan of wearing parts directly impacts a company’s profit margins. Huashengming has deeply optimized the core components of its equipment. The roller skins are made of a patented high-chromium manganese steel wear-resistant alloy. Compared to traditional hammer crushers or vertical shaft impact crushers, the service life of these roller skins can be extended to 2-3 years. This significantly reduces the frequency of downtime for part replacements and saves considerable consumable and maintenance costs for sand plants annually.

Fully Hydraulic Intelligent Control Balancing Safety and Efficiency

Facing complex operating conditions, Huashengming rock sand making machines are equipped with a PLC fully automatic hydraulic control system. Operators can precisely adjust the gap and crushing pressure between the two rollers with one click, according to the hardness of different rocks and target discharge sizes, ensuring continuous and uninterrupted output gradation. Additionally, the machine features an intelligent hydraulic automatic release protection system: when uncrushable foreign objects like steel bars or iron blocks enter the crushing cavity, the rollers will retract and clear the obstruction in a fraction of a second before resetting. This non-stop, spindle-safe operation greatly enhances the safety and continuity of equipment operation.

Rock crusher

Rock crusher

Flexible Configuration and Eco-Friendliness to Meet Modern Mining Demands

Huashengming Heavy Industry provides flexible configuration solutions ranging from single machines to complete production lines, covering both stationary hydraulic double roller sand makers and mobile crushing stations. With a capacity ranging from 5 to 400 tons per hour, it accurately caters to both the upgrading of small and medium-sized sand plants and the construction of large-scale green mines. In terms of environmental protection, the equipment operates at low speeds using extrusion, resulting in low noise. Its fully enclosed structure, combined with a dust removal system, effectively controls dust emissions. Moreover, the power consumption per ton of sand is significantly reduced compared to traditional equipment, truly achieving a win-win for both economic and ecological benefits.
With years of deep involvement in the roll crushing field, Huashengming Heavy Industry provides reliable support for various hard rock sand making processes through solid craftsmanship and field-proven solutions. If you are seeking a sand making solution that reduces costs, increases efficiency, and improves sand quality, please contact Huashengming Heavy Industry. We will tailor an exclusive rock sand making production line configuration specifically for you.
suitable for more than 200 types hard materials
  • Small-Scale Gold Ore Crushing Line
  • Granite sand making
  • Molybdenum ore beneficiation
  • Limestone sand making

Gongyi Huashengming Heavy Machinery Factory

Gongyi Huashengming Heavy Industry Machinery Factory is a production of crushing and screening equipment, production, sales as one of the large machinery intelligent manufacturing enterprises. Company headquarters is located in the Central Plains of the pearl Gongyi City, the main roller crusher equipment, mobile sand making equipment, screening equipment and construction waste treatment equipment series products, our company’s production site thousands of thousands, all over the provinces and cities. Over the years we have been consistent, honest service to every customer. We sincerely look forward to cooperating with you.

 

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