Basalt, a common igneous rock prized for its durability and chemical stability, finds extensive use in construction, road-building, and railway applications. However, to achieve optimal performance, basalt sand, a processed form of basalt, requires precise control over particle size and shape. This necessitates the use of efficient crushing equipment. Among various crushing machines, double roller crushers have emerged as highly effective tools for basalt sand processing. Basalt Sand Crushing Process Overview The basalt sand crushing process typically follows a three-step approach: Primary Crushing: Large basalt rocks are subjected to initial breakdown into smaller pieces. Secondary Crushing: The previously crushed material undergoes further size reduction to meet specific requirements. Screening: Finally, the crushed material is passed through screens to separate particles into distinct size fractions. Advantages of Double Roller Crushers for Basalt Sand Double roller crushers offer several advantages that make them well-suited for basalt sand processing: Precise Particle Size Control: By adjusting the gap between the rollers, operators can achieve a narrow distribution of particle sizes in the final product. High Capacity: Double roller crushers excel at handling large volumes of material efficiently, maximizing production output. Low Maintenance: Their simple design and robust construction minimize downtime for maintenance, ensuring smooth…
Basalt Sand Machine Has What Advantages The Basalt Sand Machine is a specialized crushing equipment designed for processing high-hardness materials like basalt. With its robust crushing capacity, stable operation, and exceptional sand-making performance, it has secured a prominent position in the aggregate industry. Its working principle relies on two high-strength, wear-resistant rollers rotating in opposite directions, crushing large basalt blocks into sand of desired particle sizes through compression and grinding. Outstanding Sand-Making Performance The Basalt Sand Machine delivers remarkable results, particularly when processing high-hardness basalt, with the following core advantages: 1. Superior Sand Quality Optimal Particle Shape The final sand primarily consists of cubical particles with minimal needle-flake content and no internal cracks, meeting high-standard construction requirements. This particle shape enhances concrete strength and durability, making it ideal for high-grade roads, bridges, and other critical projects. Controlled and Uniform Grading The output particle size ranges from 1-5 mm (adjustable to 0-5 mm). Precise adjustment of the roller gap via a hydraulic system ensures rational gradation, consistency, and minimized over-crushing. 2. High Efficiency and Cost-Effectiveness Enhanced Crushing Efficiency Utilizing compression and grinding principles, the crusher achieves a crushing ratio of 15:1, with a single-unit throughput of 150-300 tons/hour. Energy consumption is…
The roller crusher is a sand-making equipment that compresses materials through two opposing rotating rolls. Its core components are two cylindrical rolls, one fixed and the other adjustable in spacing. After the material enters between the two rolls, it is crushed into sand particles by the strong compressive force. This design is simple and reliable, suitable for processing medium-hard materials such as pebbles and limestone. Advantages of roller crusher sand making 1. High efficiency and energy saving, stable output The equipment can process tens to hundreds of tons of material per hour. For example, a certain intelligent model has a stable output of 292 tons per hour. The double-roller extrusion design reduces repeated crushing and energy consumption is 45% lower than traditional equipment. The power consumption of a single unit can be as low as 1.68 degrees per ton. 2.Particle size is precise and quality is uniform. The feed particle size can be controlled between 1-5 millimeters by adjusting the roller spacing through the hydraulic system. The extrusion crushing method reduces over-grinding, and the sand particles are cuboid, suitable for construction sand standards. 3. Versatile, multi-functional Can handle gravel, granite, construction waste and various other materials. The design is suitable…
The 100 tonnes per hour roll crusher model choice? First of all, let’s understand the roll crusher, roll crusher is a kind of high efficient and stable crushing equipment, which is widely used in construction, mining, chemical industry and other industries. The equipment crushes materials by squeezing and shearing them with two relatively rotating rollers. The hydraulic system can precisely adjust the roller spacing to ensure the uniformity and stability of the discharged material size. The roller skins are made of excellent wear-resistant materials with high abrasion resistance and impact resistance, which reduces the replacement frequency of wearing parts and lowers the maintenance cost. Intelligent control system monitors the running status of the equipment in real time and adjusts the parameters automatically, which simplifies the operation process and improves the production efficiency. Roller crusher is suitable for crushing a variety of materials, including but not limited to construction waste, limestone, granite, basalt, coal gangue, river pebbles, guamite, potassium feldspar, quicklime, silica and so on. Whether it is hard or soft materials, the equipment can handle them efficiently and provide uniform discharge size. Recommended models and key information of roll crusher suitable for 100 tonnes per hour capacity: 1. HSM Heavy…
The asphalt roll crusher is not only capable of handling cold/hot milling material when processing old asphalt milling material, but also crushes mixtures containing impurities (e.g. metal shavings). By changing the different tooth shapes (pointed, flat, combined), the machine can be adapted to a wide range of materials, from soft to high hardness (Mohs hardness ≤ 8). These advantages make the asphalt roll crusher become the core equipment to realise the closed-loop cycle of ‘milling material – recycled aggregate – new road surface’, and the adoption of the roll crusher can reduce the cost of road renovation by 20%-30%, and reduce carbon emission by more than 40%. 1. Flexible crushing technology to protect the material structure The asphalt roll crusher adopts the principle of flexible crushing, through the extrusion and shearing effect of the double-toothed roll, it can not only efficiently crush large milling materials, but also automatically adjust the crushing force according to the hardness of the material. This technology avoids excessive damage to asphalt aggregate by traditional crushing method, effectively protects the original gradation and physical properties, and ensures that the performance of recycled material is close to the standard of new material. 2. Asphalt Milling Material Crushing…
Huashengming double roll crusher has outstanding performance in the crushing of ores and building materials, and its core advantages can be summarised in the following six points: High-efficiency crushing and precise particle size control High-efficiency processing capacity: Adopting the relative rotation design of double-toothed rolls, the machine crushes materials quickly through extrusion and shear force, which is especially suitable for large ores (e.g., iron ore, silico-manganese ore) and hard building materials (e.g., cement blocks, limestone). Uniform discharge and low powder rate: the hydraulic system precisely adjusts the gap between the teeth and rolls to ensure uniform discharge size (e.g. 1-6cm) and more lumps and less powder to meet the demand for recycled aggregates and ore sorting. Double Roll Crusher Flexibility to adapt to different materials: tooth shape can be customised (sharp teeth, flat teeth, serrated teeth, etc.), compatible with sand, coal, construction waste, iron ore and other materials, large crushing ratio, multi-purpose machine. Durability and low maintenance cost High wear-resistant material: the tooth roll adopts wear-resistant alloy or special coating, the service life is twice as long as the ordinary roll skin, reducing the frequency of replacement. Structure optimisation: compact design reduces the failure rate, modularity of key components, easy…
If you need a high-performance crusher for your crushing operations, an advanced double roller crusher design can significantly enhance efficiency. Huashengming Heavy Industry (HSM) specializes in designing and producing high-quality double roller crushers that deliver reliable performance across various industries. Our solutions cater to material processing needs in mining, metallurgy, and construction. Understanding the Double Roller Crusher Design Double roller crushers operate effectively for primary and secondary crushing of materials like coal, limestone, and clay. The design involves two cylindrical rollers rotating in opposite directions. As materials enter the crusher, the rollers draw them in and crush them. Thanks to its simplicity and efficiency, this design has become a go-to solution for many industries. Key Features of Huashengming’s Double Roller Crusher Design Optimized Crushing Mechanism: Our double roller crusher features a precision crushing mechanism that distributes pressure evenly across the rollers, ensuring consistent and uniform output. Adjustable Gap for Controlled Output: You can easily adjust the gap between the two rollers to meet specific requirements, allowing for precise control over the final product size. Durable Build Quality: Huashengming constructs its crushers with high-strength materials, ensuring long service life and reliable performance, even in demanding environments. Low Energy Consumption: Our efficient…
If you’re in the market for efficient and reliable crushing equipment, the roller crusher for sandstone is a machine you should consider. Designed to crush sandstone and other hard materials into fine aggregates, this crusher is essential for various industries, including construction, mining, and road building. In this article, we’ll delve into the features and advantages of the roller crusher for sandstone and explain why Huashengming Heavy Machinery Factory is your best choice for purchasing and servicing this equipment. Why Choose a Roller Crusher for Sandstone? A roller crusher is designed to handle tough materials like sandstone, providing several key benefits: High Crushing Efficiency: The roller crusher is capable of crushing hard sandstone into uniform, fine aggregates, making it ideal for producing high-quality sand and gravel. Durability and Reliability: Constructed from high-grade materials, the roller crusher is built to withstand heavy use and deliver consistent performance over time. Low Maintenance: With a simple structure and few wear parts, the roller crusher requires minimal maintenance, reducing downtime and operational costs. Versatile Applications: In addition to sandstone, the roller crusher can crush various other materials, including limestone, coal, and more, making it a versatile tool for multiple industries. Huashengming Heavy Machinery Factory:…
150-300TPH double roller crusher by Huashengming heavy industry crushes materials under 250MP strength.Roller sand making machine is another breakthrough in the field of sand and gravel aggregate production equipment manufacturing. Roller sand making machine is also called double roll crusher. Roller sand making machine uses two motors to drive two pairs of rollers to squeeze and grind the materials. The crushing degree of the roller is less than 80mm, and the finished product particle size requires 50 mesh-20mm fine crushing. In the past, brick factory owners struggled to find suitable crushers due to size and output issues. Now, industrial technology has improved. Huashengming Heavy Industry produces double roller crushers with outputs from 2 to 400 tons. They offer over 20 models for fine crushing operations. Feed particle size is less than 80mm, and finished product size ranges from 50 mesh to 20mm. Suitable for medium and fine crushing of medium hardness materials. Ideal for limestone, slag, coke, and coal. Used in cement, chemical, electric power, metallurgy, and building materials sectors. Features of 150-300TPH double roller crusher 150-300TPH double roller crusher uses two independently driven rollers. These generate squeezing and shearing forces to crush materials. Materials fall between rollers through the…
Roller sand making machine for mines | double roller crusher The double roller sand making machine for mining plants is a highly efficient crushing equipment designed for ore processing. It is suitable for fine crushing of various hard ores such as iron ore, copper ore, granite, etc. It adopts sturdy and durable materials and combines with hydraulic control system to achieve strong extrusion of materials and precise particle size adjustment. The equipment has strong stability, large crushing ratio, high sand output rate, and is easy to maintain. While ensuring the output of high-quality machine-made sand, it reduces energy consumption and operating costs. It is an ideal choice for modern mining plants to improve sand and gravel processing capabilities and economic benefits. Why choose Huashengming 1. The Roller sand making machine for mines is better than the hammer sand making machine and does not need to replace wearing parts. 2. The sand has full grain shape, reasonable gradation, low over-grinding rate and high output. 3. Roller sand making machine for mines has huge advantages over hammer crusher and impact crusher. The average service life of the roller sleeve is more than 2 years. 4. Huashengming’s high-chromium manganese steel wear-resistant material containing…
Introduction to double-roller crusher for sand and gravel plants The double-roller crusher for sand and gravel plants is a common crushing equipment, which is mainly composed of two rollers arranged in parallel. Its working principle is to use the rotation of the roller to clamp the material between two rollers for crushing and grinding. The double-roller crusher for sand and gravel plants is usually used to crush medium-hard materials, such as limestone, quartz stone, etc., and plays the role of coarse crushing and medium crushing in the sand and gravel production line. This equipment has the characteristics of simple structure, convenient operation and low energy consumption. It is widely used in the crushing process of mining, building materials, metallurgy and other industries. Why choose Huashengming 1. The double-roller crusher is better than the hammer sand making machine and does not need to replace wearing parts. 2. The sand has full grain shape, reasonable gradation, low over-grinding rate and high output. 3. Double-roller crusher has huge advantages over hammer crusher and impact crusher. The average service life of the roller sleeve is more than 2 years. 4. Huashengming’s high-chromium manganese steel wear-resistant material containing rare metal roller skin has applied for…
What machine can be used to crush granite? Granite is a hard rock that usually requires the use of specially designed machines to crush it. Here are some common machines used for granite crushing: 1、Common crusher Jaw Crusher: Jaw crusher is a common rock crushing equipment, suitable for larger rocks. It compresses and breaks rocks into smaller particles through friction. Cone Crusher: Cone Crusher is also a commonly used crushing equipment, especially suitable for medium hardness and medium particle size rocks. It breaks rocks into smaller particles through gyrating motion. Impact Crusher: The impact crusher is suitable for rocks with higher hardness and is broken through the collision between the rock and the high-speed rotating impactor. Hammer Crusher: The hammer crusher uses a rotating hammer head to impact the rock to break the rock. Grinding Mill: For some particularly hard granite, a grinding mill may be needed for detailed crushing. Grinding mills are often used to crush rocks into finer particles. 2、Special recommendation Roll Crusher is a common crushing equipment, usually used to crush medium hard rocks and ores. It contains two metal rollers with a certain gap between them, and the material is broken by the rotation of the…